Top Industrial IoT Developments
Home » News

Top Industrial IoT Developments

Manufacturing Technology Insights | Tuesday, November 29, 2022

Internet of Things technology has continued to support digital transformation for organisations across industries.

FREMONT, CA: Businesses have been taking action to keep operations going after the COVID-19 pandemic's effects. It is now highly valued to provide solutions that enhance efficiency at all levels of work operations.

Stay ahead of the industry with exclusive feature stories on the top companies, expert insights and the latest news delivered straight to your inbox. Subscribe today.

IoT technologies enable more adaptable, capable, and flexible corporate solutions. Current developments in industrial IoT are driving business optimisation, from adopting artificial intelligence to increasing energy efficiency.

Top 5 Industrial IoT Trends

Digital Twins

Through the use of digital twin technology, a physical object can be virtually represented. Organisations can use the data acquired through digital replications of real-world items and scenarios to this technology.

The technique can mimic an object's operation and monitor its status by applying sensor data to the target object. The systems and resources that support an organisation's personnel may thus be conveniently maintained and monitored, leading to higher overall efficiency.

Digital twin technology can also aid companies in the creation of new products. They can more accurately estimate how their product will perform on the data gathered, and they can also gain data-driven insights into potential areas for improvement. By doing this, businesses can avoid spending the time and money necessary to test these scenarios on an existing asset.

To ensure the effectiveness of their working activities, many sectors have embraced the use of digital twins. Manufacturing is a suitable illustration of this, as digital twin prototypes allow companies to maintain equipment by studying and monitoring performance data. Digital models are also used to assess the behaviour of products and components in industries, including the automobile and healthcare sectors.

Networking Connectivity Developments

IoT technologies depend on connectivity, and recent networking advancements are enabling speedier device communication. Even across different networks, these trends seek to ensure secure and effective data processing.

IoT devices that are far apart can communicate to low-power wide-area network connectivity. It is a cost-effective and energy-efficient choice for businesses that use numerous assets that interact with one another mechanically.

Satellites can enable IoT technology communication between geographically different networks for connectivity over even longer distances. In cases where maintaining connections would otherwise be difficult, such as during rescue operations and emergency reporting, satellite-powered gadgets can be very helpful.

Depending on their needs, different connection solutions may be more advantageous for different industries, but speed and dependability are always favoured. IoT networks profit from Wi-Fi 6's speed, dependability, and increased capacity, which enables faster communication for IoT technologies when using Wi-Fi that operates in the 6 GHz band.

Automated Quality Assurance and Predictive Maintenance

In many industries, ensuring quality in an organisation's operations is crucial. Fortunately, IoT technology makes it possible for businesses to track and forecast the performance of their machinery. Organisations can detect possible mechanical problems and fix them before they have a detrimental impact on their business operations by using predictive analysis with the aid of sensors and enhanced connectivity.

Organisations may better understand their equipment and identify the underlying causes of problems thanks to data insights obtained through IoT solutions. Businesses can also proactively approach equipment maintenance using data insights and performance measurements.

Productivity loss and downtime are two effects of equipment failure. However, they can also harm an organisation's production quality and efficiency, particularly for companies in the manufacturing industry. Organisations can use automated quality assurance monitoring and remote system control to monitor and manage their systems to IoT.

Through cutting-edge technology with automatic visual inspection capabilities, IoT AI also helps enterprises. These features remove irregularities from production lines using IoT sensors, cameras, and AI. Businesses may guarantee the highest quality in both their operations and products in this way.

Energy Optimisation, Sustainability and Consumption

Using IoT to optimise industrial energy use and consumption has advantages beyond merely financial savings. Sustainable sourcing practices can make society safer and more productive while lowering environmental impact.

Recent environmental consciousness has prompted the development of improved IoT-based industrial landscape-changing solutions. The deployment of transformative environmental initiatives, which have demanded changes in how businesses use resources and energy, also supports these.

With the help of smart systems for the energy consumption of their equipment, enterprises can manage their power consumption thanks to IoT-powered technology. Even HVAC systems may be tracked and managed to aid organisations in lowering their carbon emissions and energy usage.

Using green IoT technologies to improve various facets of society, ultimately leading to a smart city, is a common theme. By adopting energy-efficient and carbon-neutral technology, this idea seeks to reduce the CO2 emissions generated within cities. Smart systems and IoT-powered energy management have the potential to revolutionise a variety of industries, including public transportation, traffic, public safety, and even street lighting.

Manufacturing and Agricultural Business Technology

Industries like manufacturing and agriculture regularly use IoT technologies in their day-to-day operations. Businesses operating in these sectors can improve several aspects of their operations to IIoT technologies.

Manufacturing and agricultural firms may find it easier to establish specialised resources and delivery methods as a result of the digital transformation and adoption of IoT resources. This is made feasible by their newly acquired capacity to make data-based decisions that will boost production and assist in risk mitigation.

Although organised for usage specific to particular industries, these IoT solutions can incorporate previously mentioned trends and principles. For instance, manufacturing systems use IoT devices to monitor their factory floors. By tracking weather patterns and other factors that impact productivity, IoT sensors and linked devices can also assist agricultural companies in ensuring the effectiveness of their procedures.

Processes used in manufacturing, agriculture, and several other industries may put employees in peril. Wearable IoT devices are employed to guarantee the security of employees.

More in News

AI is significantly enhancing industrial chemical production and supply chain management by providing various benefits that improve efficiency, safety, and sustainability. By integrating AI into chemical manufacturing, companies can streamline their production processes, reduce costs, enhance product quality, and maintain a competitive edge. The introduction of AI is transforming the operational dynamics of chemical companies in an industry that is undergoing rapid growth. It enables advancements such as predictive maintenance and supply chain optimization. Similarly, AI plays a crucial role in optimizing processes within the industrial chemical production sector. This field involves complex operations with numerous factors, including temperature, pressure, and chemical reactions, all of which require careful monitoring and control. ML models can continuously adjust production parameters to maintain peak performance, reducing downtime and energy consumption. AI systems can predict potential bottlenecks or inefficiencies before they occur, allowing operators to make proactive adjustments. It leads to improved product quality, higher yields, and lower operational costs. Predictive maintenance is one of AI's most impactful uses in the chemical industry. Chemical plants rely on expensive machinery that operates under extreme conditions, making equipment failures costly and potentially dangerous. AI-powered predictive maintenance systems analyze data from sensors placed on machines to predict when a piece of equipment is likely to fail. Predictive maintenance reduces unexpected breakdowns and extends the life of expensive machinery, lowering maintenance costs and improving plant reliability. AI is critical in optimizing the supply chain for industrial chemical production. The chemical supply chain involves raw material sourcing, manufacturing, storage, and distribution. AI-driven platforms can predict fluctuations in raw material prices, helping companies make informed purchasing decisions. AI can optimize transportation routes for chemical shipments, reducing delivery times and lowering transportation costs. It is essential for hazardous materials, where timely and safe delivery is critical. AI can improve safety protocols by monitoring and analyzing real-time production environments. For example, AI-powered systems can detect abnormal changes in chemical reactions, such as temperature spikes or pressure drops, which could lead to safety incidents. The systems can then trigger automatic shutdowns or alert operators to take corrective actions, reducing the risk of accidents. AI helps chemical manufacturers comply with environmental regulations. AI can monitor emissions, waste generation, and energy consumption, ensuring companies remain within regulatory limits. It reduces the risk of fines and environmental damage while also promoting sustainable practices. AI's ability to analyze data and predict potential safety issues or compliance violations makes it an invaluable tool for maintaining high safety standards in chemical production. AI can simulate chemical reactions and optimize formulations without extensive physical testing, accelerating the R&D process. It allows companies to develop customized chemical solutions tailored to specific industrial applications or customer demands. AI-driven systems can monitor and optimize energy use throughout production, identifying opportunities to reduce energy consumption and emissions. AI can assist in developing green chemicals by analyzing alternative raw materials and production methods with a lower environmental impact. Integrating AI into industrial chemical production and supply transforms the industry by enhancing process optimization, enabling predictive maintenance, optimizing supply chains, improving safety and compliance, driving product innovation, and promoting sustainability. Their role in industrial chemical production will only grow, driving further innovation and operational excellence. ...Read more
The electronics industry is at an inflexion point. Driven by an insatiable demand for smarter, faster, and more efficient devices, manufacturers are pushing the boundaries of what's possible. However, the traditional limitations of silicon and other conventional materials are becoming a bottleneck. This is where advanced materials come in, providing the foundational solutions that are enabling the next wave of innovation in electronics manufacturing. These materials are not just incremental improvements; they are the catalysts for radical breakthroughs in miniaturisation, energy efficiency, and sustainability. The Catalysts for Change Advanced materials are playing a transformative role in reshaping the electronics industry by addressing three critical challenges: miniaturisation, energy efficiency, and sustainability. As devices such as smartphones, wearables, and IoT sensors become increasingly compact, the components that power them must also shrink without compromising performance. Materials like graphene, renowned for its exceptional electrical conductivity and mechanical strength, are enabling the creation of ultra-small, high-performance transistors. Similarly, nanomaterials are driving the development of smaller, more efficient capacitors and interconnects, supporting denser circuit designs and more powerful devices. These advancements are complemented by next-generation manufacturing techniques, including Extreme Ultraviolet (EUV) lithography and advanced packaging, which are made viable by the unique properties of these materials. Equally significant is the role of advanced materials in improving energy efficiency, a pressing concern for both battery-powered devices and large-scale data centres. Wide-bandgap semiconductors such as gallium nitride (GaN) and silicon carbide (SiC) are overhauling power electronics by operating at higher voltages and temperatures with far less energy loss compared to conventional silicon. Their adoption is driving innovation in power adapters, electric vehicle charging systems, and 5G network infrastructure. In parallel, the development of new electrode materials is boosting battery energy density and extending lifespan, a vital advancement for portable electronics and electric mobility. Sustainability also lies at the heart of this materials revolution. With e-waste posing a mounting environmental challenge, advanced materials are enabling more sustainable solutions across the electronics value chain. Biodegradable polymers are being explored for device casings and flexible circuits, while recyclable materials are being integrated into key components. The inherent efficiency of GaN and SiC reduces the overall energy footprint of devices, further contributing to greener technologies. Europe has emerged as a frontrunner in this field, advancing initiatives and partnerships that support a circular economy and foster sustainable innovation in electronics. Strategic Partnerships in Europe: Accelerating Innovation Europe has established a strong ecosystem for advanced materials and electronics, where strategic partnerships between material innovators and electronics manufacturers play a crucial role in accelerating time-to-market and enhancing product performance. These collaborations extend beyond traditional supply chains, focusing instead on co-development and shared research and development (R&D) to drive innovation at scale. The European Union actively fosters such partnerships through public-private initiatives, such as Horizon Europe and the Key Digital Technologies Joint Undertaking, which provide both funding and structured frameworks for collaboration among companies, universities, and research institutions. A prominent example is the Graphene Flagship, an EU initiative uniting academic and industrial stakeholders to advance graphene and other two-dimensional materials from laboratory research to commercial applications, including sensors and flexible electronics. Industry players also contribute significantly to this collaborative landscape. By embedding R&D teams directly within customer operations, companies can align material innovations with real-world manufacturing needs, significantly reducing development timelines while ensuring new solutions are seamlessly integrated into production from the outset. Europe is not only strengthening its position as a technological leader but also creating a more resilient and sustainable electronics industry. The fusion of material science and manufacturing expertise is proving to be the most impactful way to turn groundbreaking research into commercially viable, high-performance, and sustainable electronic products. ...Read more
 In a competitive industrial landscape, shop floor productivity is a vital factor in achieving success. It reflects the efficiency of the workforce and the overall output. Manufacturers are increasingly focusing on improving shop floor productivity to tackle issues such as high employee turnover, team disunity, and data inaccuracies, all of which negatively affect key production metrics. Why a Productive Shop Floor Matters The urge to enhance shop floor efficiency develops from fulfilling the production plan, optimizing equipment utilization, and meeting customer demand. If these expectations are not met, several consequences involve inefficiency in utilizing expert resources, unpredicted downtimes, diminished product quality, customer dissatisfaction, and revenue loss. Characteristics of a High-Performance Shop Floor A high-performance shop floor is defined by an empowered, connected workforce with seamless access to operational data and product information. This access allows teams to achieve production goals while maintaining consistent quality standards. Khorium supports manufacturers in optimizing digital workflows and operational efficiency, enhancing these workforce capabilities. Readily available tools for new employees reduce dependence on continuous expert oversight, resulting in lower operational costs, improved quality, and higher overall productivity. Strategies to Increase Productivity on the Shop Floor The roadmap to shop floor productivity consists of a set of strategic programs directed toward increasing morale among the associated workforce. Allied General Industries LLC delivers industrial solutions that enhance shop floor efficiency and operational performance for manufacturing enterprises. Investment in Training It's so important to commit resources to advanced training tools that help employees remember critical information long after their first training session. On-the-job support systems provide rapid assistance and information, helping with ordinary tasks and complex procedures while performing key evaluations with less need to interrupt experts. Fostering Collaboration A unified workforce, through empowerment with data insights and current job instructions, encourages collaboration throughout the company. This is especially needed when staff turnover and attrition issues have to be negotiated. Commit to Workforce Solutions Although shrinking through attrition and retirement, investment in labor solutions will pay for themselves. A more productive, connected workforce comes about through the application of innovative ideas and technical solutions to break down data silos, improve training, and renew outdated norms. Industrial connection, IoT, PLM, and AR technology will be integral pieces for connecting the frontlines of workers. A Call to Action for Manufacturing Leaders It all starts with the workforce to gain higher productivity on the shop floor. However, the current tools in use at the factories are outdated and ineffective, so the factory head needs to take an interest. True change can come only when the executives measure their needs and embrace solutions that will help promote efficiency for better returns and consumer satisfaction. Embracing industrial connections, IoT, PLM, and AR technologies connects the workers and opens the door for complete digital transformation of the production process. In the era when efficiency and productivity are keywords, the industrial sector stands at the threshold of a sea change. The way ahead is thus a balanced blend of technological intervention with workforce empowerment to provide the template for survival and thriving in the modern industrial era ...Read more
In industrial automation systems, various motor technologies are utilized based on the specific requirements of the motor, the overall system costs, and the interaction of the motion system with other components, including coordinated motion. Commonly employed motor types in manufacturing environments include synchronous and induction AC motors, DC motors (both brushed and brushless), and permanent magnet motors. While stepper motors have been in use for over a century, they have garnered increased attention, innovative advancements, and broader applications in the past decade. Stepper motors provide accurate control and dependability in various applications and are essential to contemporary manufacturing and automation sectors. Understanding their operation, multiple applications, and the latest technical developments can provide insight into these motors' crucial positions in industrial technology. Synchronous motors with a large number of poles are called stepper motors. Fundamentally, they are devices that translate electrical pulses into exact mechanical motions. Stepper motors move in distinct steps, unlike conventional electric motors, which continuously spin when power is supplied. Because of this feature makes them perfect for applications like robotics, 3D printing, CNC machines, and robotic production lines requiring accurate positioning. A driver circuit regulates stepper motors by sequentially energizing the coils in response to input pulses through a microcontroller or PLC controller. The motor's design and the drive electronics' capability determine the number of steps per revolution and the torque output. Stepper motors provide excellent positioning capabilities and strong holding torque. By cleverly regulating the stator windings in full or micro-step mode, individual steps or partial steps can be driven without position feedback, setting stepper motors apart from servo motors and rendering them a more economical substitute. Nevertheless, the stepper motor may "lose steps" if it is unable to follow the rotating field due to extreme acceleration or rapid load cycles. In this case, the encoder option can help. In the last ten years, several developments have greatly improved stepper motor technology, expanding its uses and capabilities well beyond what they were used for in their first ninety years of development. Stepper motors are becoming more important parts of automation and industrial processes because of continuous developments in materials science, control technology, and creative design. They are vital in applications ranging from consumer electronics to industrial machines because of their capacity to deliver accurate motion control. In the future, it is anticipated that servo systems will benefit from more advancements in efficiency, integration with digital control systems, and specialized applications, all of which will solidify their position as essential components of contemporary automation solutions. Stepper motors will surely be crucial in determining automated systems' global future as businesses seek more performance and dependability at reduced costs, complexity, and power consumption. ...Read more